106692-1230 ZEXEL 9 400 617 810 BOSCH INJECTION-PUMP ASSEMBLY 9400617810 1066921230 1156021310


106692-1230 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 810 9400617810
ZEXEL 106692-1230 1066921230
ISUZU 1156021310 1156021310

Service parts 106692-1230 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-1101
3. GOVERNOR 105407-2330
4. SUPPLY PUMP 105237-1570
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0350
7. COUPLING PLATE 156612-4220
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4891
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4171
14. NOZZLE 105015-3520
15. NOZZLE SET

Include in #1:

106692-1230 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 810 9400617810
ZEXEL 106692-1230 1066921230
ISUZU 1156021310 1156021310


Zexel num
Bosch num
Firm num
Name
106692-1230 
9 400 617 810 
1156021310  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1T * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   127.5 125.5 129.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.6
Pump speed r/min   725 725 725
Average injection quantity mm3/st.   176 172.2 179.8
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   24 20.8 27.2
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106692-1230
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Idle sub spring setting: L1.
----------
K=8 L1=5.7-0.5mm
----------

Speed control lever angle

Test data 106692-1230
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=6deg+-5deg b=15deg+-5deg c=4deg+-5deg

Stop lever angle

Test data 106692-1230
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=10deg+-5deg b=53deg+-5deg

Timing setting

Test data 106692-1230
(1)Pump vertical direction (2)Position of gear mark '0' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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Group cross 106692-1230 ZEXEL

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