106692-1270 ZEXEL 9 400 617 812 BOSCH INJECTION-PUMP ASSEMBLY 9400617812 1066921270


106692-1270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 812 9400617812
ZEXEL 106692-1270 1066921270

Cross reference number

BOSCH 9 400 617 812 9400617812
ZEXEL 106692-1270 1066921270


Zexel num
Bosch num
Firm num
Name
106692-1270 
9 400 617 812 
   
INJECTION-PUMP ASSEMBLY
6RB1 * 14CA PE6P,6PD PE
106692-1270 
9 400 617 812 
1156024620  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1 * 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   124.2 122.2 126.2
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.6 7.4 13.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   160 160
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 106692-1270
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=13 N1=1100r/min N2=650r/min
----------

Speed control lever angle

Test data 106692-1270
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(14deg)+-5deg b=(30deg)+-5deg

Stop lever angle

Test data 106692-1270
N:Pump normal S:Stop the pump.
----------

----------
a=10deg+-5deg b=53deg+-5deg

Timing setting

Test data 106692-1270
(1)Pump vertical direction (2)Position of gear mark '0' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=22deg
----------
a=(30deg)




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