106692-1080 ZEXEL 9 400 617 804 BOSCH INJECTION-PUMP ASSEMBLY 9400617804 1066921080 1156010591

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 804 9400617804

ZEXEL 106692-1080 1066921080

ISUZU 1156010591 1156010591

Cross reference number

BOSCH 9 400 617 804 9400617804

ZEXEL 106692-1080 1066921080

ISUZU 1156010591 1156010591

Zexel num

Bosch num

Firm num

Name

106692-1080

9 400 617 804

1156010591 ISUZU

INJECTION-PUMP ASSEMBLY
6RB1-T K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 174.5 172.5 176.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 83.3 83.3

Boost pressure mmHg 625 625

Injection quantity adjustment_02

Adjusting point B

Rack position 5.2+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 11.4 8.2 14.6

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position 10.8+-0. 5

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 160 160

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 650 650 650

Rack position 8.5

Boost pressure kPa 40 36.7 43.3

Boost pressure mmHg 300 275 325

Boost compensator adjustment_02

Pump speed r/min 650 650 650

Rack position 9.8

Boost pressure kPa 70 63.3 76.7

Boost pressure mmHg 525 475 575

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set the excess fuel setting for starting (using the boost compensator lever) (3)Boost compensator stroke
----------
K=6
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=0deg+-5deg b=25deg+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=3deg+-5deg b=46deg+-5deg

0000001101

N:Normal B:When boosted
----------

----------
a=(15deg) b=(15deg)

Have questions with 106692-1080?

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