106691-3010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066913010 220002190a


106691-3010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106691-3010 1066913010
HINO 220002190A 220002190a

Cross reference number

ZEXEL 106691-3010 1066913010
HINO 220002190A 220002190a


Zexel num
Bosch num
Firm num
Name
106691-3010 
106691-3011 
 
220002190A  HINO
INJECTION-PUMP ASSEMBLY
ER200 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   177 143 211
Overflow valve opening pressure kgf/cm2   1.8 1.45 2.15
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.42 3.48
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   102 99 105
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   112 109 115
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.9
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   120 117 123
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   4.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   8.9+0.2
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   97 94 100
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_06
Adjusting point   F
Rack position   14.4+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   187 187 207
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   1000--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   0.9
Timer adjustment_04
Pump speed r/min   1050
Advance angle deg.   1.1 0.6 1.6
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   2.5 2.2 2.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-3010
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)After adjusting the solid line, set the lever at the dotted line position. (3)Rack limit using stop lever (4)Excess fuel setting for starting: SXL (5)Damper spring setting
----------
DL=2.4-0.2mm SXL=8.9+0.2mm
----------

0000000901

Test data 106691-3010
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=66deg+-5deg b=18deg+-3deg

Stop lever angle

Test data 106691-3010
N:Pump normal S:Stop the pump.
----------

----------
a=8deg+-5deg b=32deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+25r/min Ra=4.5mm
----------




Have questions with 106691-3010?





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