106691-3000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066913000 220002030c

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106691-3000 1066913000

HINO 220002030C 220002030c

Service parts 106691-3000 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-5000

3. GOVERNOR 105306-0550

4. SUPPLY PUMP 105207-1020

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0500

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4902

11. Nozzle and Holder 23600-1232

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4352

14. NOZZLE 105015-4550

15. NOZZLE SET

Include in #1:

106691-3000 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106691-3000 1066913000

HINO 220002030C 220002030c

Zexel num

Bosch num

Firm num

Name

106691-3000
106691-3001

220002030C HINO

INJECTION-PUMP ASSEMBLY
ER200 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 177 143 211

Overflow valve opening pressure kgf/cm2 1.8 1.45 2.15

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.45 3.4 3.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.9

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 102 99 105

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.9

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 112 110 114

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.9

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 120 117 123

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 4.4+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 11 8 14

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 8.9+0.2

Pump speed r/min 330 330 330

Average injection quantity mm3/st. 97 94 100

Fixing the lever *

Remarks
After startup boost setting

Injection quantity adjustment_06

Adjusting point F

Rack position 14.4+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 187 187 207

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 950+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1150

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)After adjusting the solid line, set the lever at the dotted line position. (3)Excess fuel setting for starting: SXL (4)Damper spring setting
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DL=2.4-0.2mm SXL=8.9+0.2mm
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0000000901

F:Full load I:Idle S:Stop
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a=66deg+-5deg b=20deg+-3deg c=91deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=300+25r/min Ra=4.4mm
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