106691-2031 ZEXEL 9 400 617 775 BOSCH INJECTION-PUMP ASSEMBLY 9400617775 1066912031 me050824


106691-2031 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 775 9400617775
ZEXEL 106691-2031 1066912031
MITSUBISHI ME050824 me050824

Service parts 106691-2031 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-5380
3. GOVERNOR 105408-0351
4. SUPPLY PUMP 105207-1210
5. AUTOM. ADVANCE MECHANIS 105636-1261
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6680
11. Nozzle and Holder ME059740
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105031-3970
14. NOZZLE 105015-6370
15. NOZZLE SET

Include in #1:

106691-2031 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 775 9400617775
ZEXEL 106691-2031 1066912031
MITSUBISHI ME050824 me050824


Zexel num
Bosch num
Firm num
Name
106691-2031 
9 400 617 775 
ME050824  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22TC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   132.3 129.3 135.3
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   9.9 8.4 11.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   4.9+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   12.7 10.8 14.6
Fixing the rack   *
Remarks
(check)
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   11.4
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   148.1 142.1 154.1
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Timer adjustment
Pump speed r/min   1050--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1.5 1 2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-2031
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Supplied with torque spring not set. (3)RACK LIMIT: RAL (4)At shipping (5)Idle sub spring setting: L1.
----------
K=15 RAL=14+0.2mm L1=4.8+-0.1mm
----------

Speed control lever angle

Test data 106691-2031
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping (3)Pump speed = aa (4)Pump speed = bb
----------
aa=1100r/min bb=900r/min
----------
a=32deg+-5deg b=(5deg) c=12deg+-5deg d=8deg+-5deg

Stop lever angle

Test data 106691-2031
N:Pump normal S:Stop the pump. (1)At shipping
----------

----------
a=39deg+-5deg b=53deg+-5deg

Timing setting

Test data 106691-2031
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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