106691-2001 ZEXEL 9 400 617 774 BOSCH INJECTION-PUMP ASSEMBLY 9400617774 1066912001 me059724


106691-2001 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 774 9400617774
ZEXEL 106691-2001 1066912001
MITSUBISHI ME059724 me059724

Service parts 106691-2001 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-5380
3. GOVERNOR 105407-2160
4. SUPPLY PUMP 105207-1210
5. AUTOM. ADVANCE MECHANIS 105636-1261
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6680
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105031-3970
14. NOZZLE 105015-6370
15. NOZZLE SET

Include in #1:

106691-2001 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 774 9400617774
ZEXEL 106691-2001 1066912001
MITSUBISHI ME059724 me059724


Zexel num
Bosch num
Firm num
Name
106691-2001 
106671-7890 
9 400 617 774 
ME059724  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22TC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   157.5 154.5 160.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   4+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   9.9 8.4 11.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   B
Rack position   4.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12.7 10.8 14.6
Fixing the rack   *
Remarks
(check)
 
Timer adjustment
Pump speed r/min   1050--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1.5 1 2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-2001
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)At shipping (4)Idle sub spring setting: L1.
----------
K=12 RAL=12.2+0.2mm L1=4.6+-0.1mm
----------

Speed control lever angle

Test data 106691-2001
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping (3)Pump speed = aa (4)Pump speed = bb
----------
aa=750r/min bb=900r/min
----------
a=26deg+-5deg b=(5deg) c=2deg+-5deg d=6deg+-5deg

Stop lever angle

Test data 106691-2001
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106691-2001
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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Group cross 106691-2001 ZEXEL

Mitsubishi 

 
 
INJECTION-PUMP ASSEMBLY
6D22TC
106691-2001  

106671-7890 
9 400 617 774 
ME059724 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 610 996 
ME059723 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22PTC
 
ME059749 
INJECTION-PUMP ASSEMBLY
6D22PTC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 617 775 
ME050824 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 617 776 
ME050804 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
 
ME050831 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 617 777 
ME050846 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 617 778 
ME050845 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
 
 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 617 779 
ME050855 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 617 780 
ME050863 
INJECTION-PUMP ASSEMBLY
6D22TC
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