106691-0284 ZEXEL 9 400 617 752 BOSCH INJECTION-PUMP ASSEMBLY 9400617752 1066910284 1671396778

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 752 9400617752

ZEXEL 106691-0284 1066910284

NISSAN-DIESEL 1671396778 1671396778

Service parts 106691-0284 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-5690

3. GOVERNOR 105488-1121

4. SUPPLY PUMP 105227-6010

5. AUTOM. ADVANCE MECHANIS 105681-4320

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7670

11. Nozzle and Holder 1660096564

12. Open Pre:MPa(Kqf/cm2) 14.7(150)/19.6(200)

13. NOZZLE-HOLDER 105031-4630

14. NOZZLE 105015-7810

15. NOZZLE SET

Include in #1:

106691-0284 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 752 9400617752

ZEXEL 106691-0284 1066910284

NISSAN-DIESEL 1671396778 1671396778

Zexel num

Bosch num

Firm num

Name

106691-0284

9 400 617 752

1671396778 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PF6H * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.4

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 131.4 129.4 133.4

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.1

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 128.3 125.3 131.3

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.4+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 9.2 7.9 10.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 200+100

Advance angle deg. 1.6 1.1 2.1

Remarks
Start

Timer adjustment_02

Pump speed r/min 500-100

Advance angle deg. 0 0 0

Timer adjustment_03

Pump speed r/min (900)

Advance angle deg. 1 0.5 1.5

Timer adjustment_04

Pump speed r/min 1050

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever: RA (2)Excess fuel setting for starting: SXL (N = N1) (3)Damper spring setting: DL
----------
RA=R1(10.8)+0.2mm SXL=9+-0.1mm N1=370r/min DL=4.4-0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=14.5deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=25deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)R = aa (2)Rack position bb
----------
aa=50mm bb=R1(10.8)+0.2mm
----------
a=26deg+-5deg b=28deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Have questions with 106691-0284?

Group cross 106691-0284 ZEXEL

Nissan-Diesel

106691-0200

106691-0203

INJECTION-PUMP ASSEMBLY
PE6T

106691-0201

INJECTION-PUMP ASSEMBLY

106691-0202

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0203

9 400 617 749

1671396671

INJECTION-PUMP ASSEMBLY
PE6T

106691-0210

106691-0212

INJECTION-PUMP ASSEMBLY
GD6T

106691-0211

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0212

16700Z0001

INJECTION-PUMP ASSEMBLY
GD6T

106691-0220

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0221

1680096516

INJECTION-PUMP ASSEMBLY
PE6TA

106691-0230

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0231

1680096511

INJECTION-PUMP ASSEMBLY
PE6TA

106691-0241

106691-0242

9 400 613 394

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0242

9 400 617 750

16700Z0002

INJECTION-PUMP ASSEMBLY
GD6T

106691-0250

1680096564

INJECTION-PUMP ASSEMBLY
PE6TB

106691-0260

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0261

1680096563

INJECTION-PUMP ASSEMBLY
PE6TB

106691-0270

106691-0272

INJECTION-PUMP ASSEMBLY
PF6H

106691-0271

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0272

9 400 617 751

1671396768

INJECTION-PUMP ASSEMBLY
PF6H

106691-0282

INJECTION-PUMP ASSEMBLY

106691-0283

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0284

9 400 617 752

1671396778

INJECTION-PUMP ASSEMBLY
PF6H

106691-0290

106691-0291

F 019 Z10 641

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106691-0291

9 400 613 395

16713Z0002

INJECTION-PUMP ASSEMBLY
GD6T