106691-0201 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066910201


106691-0201 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106691-0201 1066910201

Cross reference number

ZEXEL 106691-0201 1066910201


Zexel num
Bosch num
Firm num
Name
106691-0201 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-1720
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   132424-0620
Overflow valve opening pressure (governor side) kPa   157 123 191
Overflow valve opening pressure (governor side) kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   162 160 164
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.8+-0. 5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   162.2 159.2 165.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_03
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   13.2 12.2 14.2
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   R1(9.5)
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   112 109 115
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   F
Rack position   R1+0.5++
Pump speed r/min   40 40 40
Average injection quantity mm3/st.   110 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   R1(9.5)
Boost pressure kPa   6.7 4 6.7
Boost pressure mmHg   50 30 50
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   11.7
Boost pressure kPa   24
Boost pressure mmHg   180
Timer adjustment
Pump speed r/min   200+100
Advance angle deg.   1.6 1.1 2.1
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500-150
Advance angle deg.   0 0 0
Timer adjustment_03
Pump speed r/min   910+80
Advance angle deg.   0 0 0
Timer adjustment_04
Pump speed r/min   (1050)
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-0201
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Boost compensator stroke (3)Rack limit using the stop lever: R1 (4)Variable speed specification. (5)Main spring setting (6)Set idle sub-spring
----------
DL=5-0.2mm R1=11.7+-0.1mm
----------

Speed control lever angle

Test data 106691-0201
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=26deg+-5deg

0000000901

Test data 106691-0201
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=20.5deg+-5deg b=35deg+-3deg

Stop lever angle

Test data 106691-0201
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb. (2)Rack position = cc
----------
aa=1+0.5mm bb=0r/min cc=11.7mm
----------
a=28deg+-5deg b=30deg+-3deg

0000001501 Q ADJUSTMENT PIPING

Test data 106691-0201
Tester fuel pipe A Fuel inlet B (C) Forked piping (D) Overflow valve Piping at standard injection quantity adjustment 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment.
----------

----------

Timing setting

Test data 106691-0201
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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