106684-4541 ZEXEL F 019 Z20 203 BOSCH INJECTION-PUMP ASSEMBLY f019z20203 1066844541 3266500270

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z20 203 f019z20203

ZEXEL 106684-4541 1066844541

MITSUBISHI-HEAV 3266500270 3266500270

Service parts 106684-4541 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-4241

3. GOVERNOR

4. SUPPLY PUMP 105237-1690

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0670

7. COUPLING PLATE 156638-8320

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-6171

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 29.4{300}

13. NOZZLE-HOLDER 105040-5170

14. NOZZLE 105025-2680

15. NOZZLE SET

Include in #1:

106684-4541 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z20 203 f019z20203

ZEXEL 106684-4541 1066844541

MITSUBISHI-HEAV 3266500270 3266500270

Zexel num

Bosch num

Firm num

Name

106684-4541
106684-4542

F 019 Z20 203

3266500270 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S12A2 * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Opposite to the driving side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 539 530 548

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Rack limit *

Injection quantity adjustment_02

Adjusting point -

Rack position 6.9+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 28.5 25.5 31.5

Max. variation between cylinders % 0 -7 7

Fixing the rack *

Test data Ex:

0000001501 RACK SENSOR

Nut A (B) Nut (C) Injection quantity decrease direction 1. Driven side rack limit mechanism adjustment procedure (for row R) (1)Set the rack limit at adjusting point A using the two nuts (A) and (B) on the driven side end of the rack.
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0000001601 RACK SENSOR

Plate A (B) Nut (C) Injection quantity increase direction 1. Drive side rack limit mechanism adjustment procedure (for row L) (1)Set the rack limit at adjusting point A using the plate (A) above the drive side rack and the nut (B).
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