106682-9820 ZEXEL 9 400 617 643 BOSCH INJECTION-PUMP ASSEMBLY 9400617643 1066829820 35a6500350

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 643 9400617643

ZEXEL 106682-9820 1066829820

MITSUBISHI-HEAV 35A6500350 35a6500350

Cross reference number

BOSCH 9 400 617 643 9400617643

ZEXEL 106682-9820 1066829820

MITSUBISHI-HEAV 35A6500350 35a6500350

Zexel num

Bosch num

Firm num

Name

106682-9820
106682-9821

9 400 617 643

35A6500350 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6A3 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Rack position
Point A R=A

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 15.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 553 544 562

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.6+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 25 22 28

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Maximum - minimum speed specification (using speed lever at adjustment) (2)Target notch: K (3)Tolerance for racks not indicated: +-0.05mm. (4)Idle sub spring setting: L1.
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K=12 L1=6.8-0.5mm
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Speed control lever angle

F:Full speed S:Stop (1)At the center of the lever key groove
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a=17.5deg+-5deg b=33deg+-3deg

0000000901

F:Full load I:Idle S:Stop (1)Stop side boss position (2)Pump speed aa, rack position bb (3)Use the screw above R = cc
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aa=0r/min bb=5.6+-0.1mm cc=60mm
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a=29deg+-5deg b=(40deg)+-5deg c=19deg+-5deg d=30deg+-5deg