106682-9621 ZEXEL 9 400 610 983 BOSCH INJECTION-PUMP ASSEMBLY 9400610983 1066829621 6212711361


106682-9621 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 983 9400610983
ZEXEL 106682-9621 1066829621
KOMATSU 6212711361 6212711361

Service parts 106682-9621 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3131
3. GOVERNOR 105447-1990
4. SUPPLY PUMP 105237-4310
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-2380
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4760
11. Nozzle and Holder 6212-11-3900
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-1280
15. NOZZLE SET

Include in #1:

106682-9621 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 983 9400610983
ZEXEL 106682-9621 1066829621
KOMATSU 6212711361 6212711361


Zexel num
Bosch num
Firm num
Name
106682-9621 
9 400 610 983 
6212711361  KOMATSU
INJECTION-PUMP ASSEMBLY
SAA6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.8
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   481 476 486
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.3+-0.5
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   18 16.5 19.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   475 475 495
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 106682-9621
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub-spring setting: L1
----------
K=10 L1=6.9-0.5mm
----------

Speed control lever angle

Test data 106682-9621
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=18deg+-5deg

Stop lever angle

Test data 106682-9621
N:Pump normal S:Stop the pump. (1)Without return spring
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106682-9621
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)




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