Rating:
Information injection-pump assembly
ZEXEL
106682-9350
1066829350
KOMATSU
6162732380
6162732380
Cross reference number
ZEXEL
106682-9350
1066829350
KOMATSU
6162732380
6162732380
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Overflow valve
131425-1620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.8
2.75
2.85
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
14.8
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
503
498
508
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
6.8+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
12.5
11
14
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT not operating.
(3)Idle sub spring setting: L1.
----------
K=9 L1=6.5-0.5mm
----------
----------
K=9 L1=6.5-0.5mm
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Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)Stopper bolt setting
(2)Set the pump speed at aa
(3)Set speed at bb (setting at delivery), set stopper bolt.
----------
aa=500r/min bb=600r/min
----------
a=58deg+-3deg b=7deg+-5deg c=15deg+-5deg d=28deg+-5deg
----------
aa=500r/min bb=600r/min
----------
a=58deg+-3deg b=7deg+-5deg c=15deg+-5deg d=28deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Confirm non-injection with stop lever at stop and N = aa.
----------
aa=200r/min
----------
a=26.5deg+-5deg b=53deg+-5deg
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aa=200r/min
----------
a=26.5deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(40deg)
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a=(40deg)