106682-9160 ZEXEL 9 400 617 603 BOSCH INJECTION-PUMP ASSEMBLY 9400617603 1066829160 6166711530


106682-9160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 603 9400617603
ZEXEL 106682-9160 1066829160
KOMATSU 6166711530 6166711530

Cross reference number

BOSCH 9 400 617 603 9400617603
ZEXEL 106682-9160 1066829160
KOMATSU 6166711530 6166711530


Zexel num
Bosch num
Firm num
Name
106682-9160 
106682-9610 
9 400 617 603 
6166711530  KOMATSU
INJECTION-PUMP ASSEMBLY
SA12V170 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   395 390 400
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Remarks
Standard point A's rack position same as row R
 
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.1+-0.5
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   31 26 36
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R1-2.2
Boost pressure kPa   13.3 10.6 16
Boost pressure mmHg   100 80 120
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   R1(17.1)
Boost pressure kPa   40 33.3 46.7
Boost pressure mmHg   300 250 350

Test data Ex:

Governor adjustment

Test data 106682-9160
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (set using 106684-4170) (3)Boost compensator stroke: BCL (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=20 RAL=17.6+0.2mm BCL=2.2+-0.1mm N1=900r/min N2=650r/min L1=6.8-0.5mm
----------

Speed control lever angle

Test data 106682-9160
F:Full speed I:Idle S:Stop
----------

----------
a=(19deg)+-5deg b=(31deg)+-5deg c=33deg+-3deg

0000001501 LEVER

Test data 106682-9160
Speed lever adjustment 1. (1) For idling hold the speed lever (a) against the push rod (B). (2)At this time, confirm that the spring (C) is not bent by the operating torque of the speed lever. 2. (1) To stop, bend the spring (C) using the speed lever. (2)Set so that the rack position is L2. (3)Set and fix using lock nut (E) so that it contacts the guide screw (D). (4)Adjust rack position at this time using shim (F). 3. Confirm that the speed lever returns to the idling position when pulled in the stop direction and then released.
----------
L2=0.2~2mm
----------

Timing setting

Test data 106682-9160
(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)B.T.D.C.: aa (4)-
----------
aa=34deg
----------
a=(130deg)




Have questions with 106682-9160?





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