Rating:
Information injection-pump assembly
ZEXEL
106682-4646
1066824646
MITSUBISHI-HEAV
35A6550330
35a6550330
Cross reference number
ZEXEL
106682-4646
1066824646
MITSUBISHI-HEAV
35A6550330
35a6550330
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Overflow valve
131424-3420
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.8
2.75
2.85
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
15.3
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
553
544
562
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.6+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
25
22
28
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Maximum - minimum speed specification (using speed lever at adjustment)
(2)Target notch: K
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Idle sub spring setting: L1.
----------
K=12 L1=6.8-0.5mm
----------
----------
K=12 L1=6.8-0.5mm
----------
Speed control lever angle
F:Full speed
S:Stop
(1)At the center of the lever key groove
----------
----------
a=17.5deg+-5deg b=33deg+-3deg
----------
----------
a=17.5deg+-5deg b=33deg+-3deg
0000000901
F:Full load
I:Idle
S:Stop
(1)Stop side boss position
(2)Use the hole at R = aa
----------
aa=60mm
----------
a=23deg+-5deg b=(36deg)+-5deg c=53deg+-5deg
----------
aa=60mm
----------
a=23deg+-5deg b=(36deg)+-5deg c=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(100deg)
----------
----------
a=(100deg)