106682-4644 ZEXEL 9 400 611 841 BOSCH INJECTION-PUMP ASSEMBLY 9400611841 1066824644 35a6530330


106682-4644 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 841 9400611841
ZEXEL 106682-4644 1066824644
MITSUBISHI-HEAV 35A6530330 35a6530330

Service parts 106682-4644 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2981
3. GOVERNOR 105447-5840
4. SUPPLY PUMP 105237-1690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0670
7. COUPLING PLATE 156638-2420
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6220
11. Nozzle and Holder 35A61-00010
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4320
14. NOZZLE 105015-8520
15. NOZZLE SET

Include in #1:

106682-4644 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 841 9400611841
ZEXEL 106682-4644 1066824644
MITSUBISHI-HEAV 35A6530330 35a6530330


Zexel num
Bosch num
Firm num
Name
106682-4644 
106682-4645 
9 400 611 841 
35A6530330  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6A3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   553 544 562
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.6+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   25 22 28
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106682-4644
N:Pump speed R:Rack position (mm) (1)Minimum - maximum speed specification (2)Adjust at speed lever's full position. (3)Target notch: K (4)Tolerance for racks not indicated: +-0.05mm. (5)Idle sub spring setting: L1.
----------
K=12 L1=6.8-0.5mm
----------

Speed control lever angle

Test data 106682-4644
F:Full speed S:Stop (1)At the center of the lever key groove
----------

----------
a=17.5deg+-5deg b=33deg+-3deg

0000000901

Test data 106682-4644
F:Full load I:Idle S:Stop (1)Stop side boss position (2)Use the screw at R = aa
----------
aa=60mm
----------
a=19deg+-5deg b=30deg+-5deg c=29deg+-5deg

Timing setting

Test data 106682-4644
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(110deg)




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Group cross 106682-4644 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

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106682-4644  

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9 400 611 841 
35A6530330 
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S6A3
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