106682-4430 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066824430 6162732130


106682-4430 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-4430 1066824430
KOMATSU 6162732130 6162732130

Cross reference number

ZEXEL 106682-4430 1066824430
KOMATSU 6162732130 6162732130


Zexel num
Bosch num
Firm num
Name
106682-4430 
106682-4432 
 
6162732130  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D170 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.7
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   391 389 393
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.2+-0.5
Pump speed r/min   335 335 335
Average injection quantity mm3/st.   27.5 22.5 32.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   16.8+0.2
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   345 345 385
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   13.8
Boost pressure kPa   9.3 6.6 12
Boost pressure mmHg   70 50 90
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   16.3
Boost pressure kPa   40 33.3 46.7
Boost pressure mmHg   300 250 350

Test data Ex:

Governor adjustment

Test data 106682-4430
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke (6)Rack difference between N = N1 and N = N2
----------
K=6 RAL=16.8+0.2mm N1=850r/min N2=650r/min
----------

Speed control lever angle

Test data 106682-4430
F:Full speed I:Idle S:Stop
----------

----------
a=57deg+-5deg b=25deg+-5deg c=25deg+-5deg

0000001501 LEVER

Test data 106682-4430
(F) P/N: Part number of the shim L1:Thickness (mm) 1. Adjustment of the control lever (1)Perform idling with the control lever (A) contacting the pushrod (B). At this time, confirm that the spring (C) is not compressed by control lever (A)'s operating torque. (2)To set the stop position, compress spring (C) using the control lever (A) and adjust the rack so that it contacts the guide screw (D) at position L2. Then, set and fix using the lock nut (E). Adjust the rack position L2 at this time using the shim (F). (3)Confirm that the control lever (A) returns to the idling position when pulled in the stop direction and then released.
----------
L2=0.2~2mm
----------

Timing setting

Test data 106682-4430
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Have questions with 106682-4430?





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