106682-4490 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066824490


106682-4490 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-4490 1066824490

Service parts 106682-4490 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2100
3. GOVERNOR 105447-5700
4. SUPPLY PUMP 105237-1750
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0600
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5980
11. Nozzle and Holder 74W 3227 1A
12. Open Pre:MPa(Kqf/cm2) 31.4{320}
13. NOZZLE-HOLDER 105030-3260
14. NOZZLE 105015-7870
15. NOZZLE SET

Include in #1:

106682-4490 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106682-4490 1066824490


Zexel num
Bosch num
Firm num
Name
106682-4490 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.4
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   330 325 335
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   30 27 33
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106682-4490
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Idle sub spring setting: L1.
----------
K=15 RAL=16.4+0.2mm L1=7.6-0.5mm
----------

Speed control lever angle

Test data 106682-4490
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 106682-4490
N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa
----------
aa=17mm
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 106682-4490
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(6deg)




Have questions with 106682-4490?





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