106681-4430 ZEXEL 9 400 617 513 BOSCH INJECTION-PUMP ASSEMBLY 9400617513 1066814430


106681-4430 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 513 9400617513
ZEXEL 106681-4430 1066814430

Cross reference number

BOSCH 9 400 617 513 9400617513
ZEXEL 106681-4430 1066814430


Zexel num
Bosch num
Firm num
Name
106681-4430 
106681-4431 
9 400 617 513 
   
INJECTION-PUMP ASSEMBLY
S6A3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   975 975 975
Average injection quantity mm3/st.   310 301 319
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   160 160
Boost pressure mmHg   1200 1200
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.2+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   19.5 16.5 22.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   F
Rack position   -
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   0 0 0
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-2.75
Boost pressure kPa   73.3 70.6 76
Boost pressure mmHg   550 530 570
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(12)
Boost pressure kPa   147 140.3 153.7
Boost pressure mmHg   1100 1050 1150
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0 0 0
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   N2
Advance angle deg.   4 3.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106681-4430
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke: BCL (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=5?`25 BCL=2.75+-0.1mm N1=975r/min N2=500r/min N3=975r/min N4=750r/min
----------

Speed control lever angle

Test data 106681-4430
F:Full speed I:Idle (1)At the center of the lever key groove (2)Actual measurement (3)Actual measurement
----------

----------

Stop lever angle

Test data 106681-4430
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)

Timing setting

Test data 106681-4430
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(110deg)




Have questions with 106681-4430?





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