106681-4072 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066814072


106681-4072 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106681-4072 1066814072

Service parts 106681-4072 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2231
3. GOVERNOR 105407-4700
4. SUPPLY PUMP 105237-4080
5. AUTOM. ADVANCE MECHANIS 105681-3000
6. COUPLING PLATE 105664-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5273
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4451
14. NOZZLE 105015-4920
15. NOZZLE SET

Include in #1:

106681-4072 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106681-4072 1066814072


Zexel num
Bosch num
Firm num
Name
106681-4072 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.1 4.05 4.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13
Pump speed r/min   1150 1150 1150
Each cylinder's injection qty mm3/st.   351 340.5 361.5
Basic   *
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   20.6 18.5 22.7
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   295 295 325
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-2.5
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(13)
Boost pressure kPa   33.3 33.3 33.3
Boost pressure mmHg   250 250 250
Timer adjustment
Pump speed r/min   1150++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1150.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106681-4072
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Boost compensator stroke
----------
K=7
----------

Speed control lever angle

Test data 106681-4072
F:Full speed I:Idle S:Stop
----------

----------
a=9deg+-5deg b=34deg+-5deg c=35deg+-3deg

Stop lever angle

Test data 106681-4072
N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

Test data 106681-4072
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 106681-4072?





Group cross 106681-4072 ZEXEL

Daihatsu 

 
M14160 
INJECTION-PUMP ASSEMBLY
M3
 
 
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9 400 617 484 
M141600050B 
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M141600050CZ 
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9 400 617 485 
M161600160A 
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M161600160BZ 
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Komatsu 

 
6215711110 
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SA12V140
 
6215711111 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 872 
 
INJECTION-PUMP ASSEMBLY
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Komatsu 

9 400 617 486 
6215711112 
INJECTION-PUMP ASSEMBLY
SA12V140

Niigata-Urawa 

 
74W47001A 
INJECTION-PUMP ASSEMBLY
6NSE
 
74W47001B 
INJECTION-PUMP ASSEMBLY
6NSE
 
 
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Niigata-Urawa 

 
74W47002A 
INJECTION-PUMP ASSEMBLY
6NSE

Niigata-Tekkou 

9 400 617 487 
74W47002C 
INJECTION-PUMP ASSEMBLY
6NSE

Mitsubishi-Heav 

9 400 617 488 
35A6500060 
INJECTION-PUMP ASSEMBLY
S6A3

Shinko-Engin. 

 
0160090030 
INJECTION-PUMP ASSEMBLY
DMF14HZ
 
 
INJECTION-PUMP ASSEMBLY
DMF14Z

Yanmar 

 
12862551012 
INJECTION-PUMP ASSEMBLY
6GHA-ST
F 019 Z10 640 
 
INJECTION-PUMP ASSEMBLY
106681-4072  
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 617 489 
12862551014 
INJECTION-PUMP ASSEMBLY
6GHA-ST

Mitsubishi-Heav 

 
35A6510060 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 611 340 
35A6520060 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 612 631 
35A6530060 
INJECTION-PUMP ASSEMBLY
S6A3
 
35A6540060 
INJECTION-PUMP ASSEMBLY
S6A3
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 490 
6215711310 
INJECTION-PUMP ASSEMBLY
SA12V140
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