106681-4050 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 106681-4050 1066814050
SHINKO-ENGIN. 0160090030 0160090030


Cross reference number

ZEXEL 106681-4050 1066814050
SHINKO-ENGIN. 0160090030 0160090030


Zexel num Bosch num Firm num Firm Name
106681-4050    0160090030  SHINKO-ENGIN. INJECTION-PUMP ASSEMBLY
DMF14HZ * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   12.1
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   243 240 246
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   20 18 22
Max. variation between cylinders %   0 -15 15
Fixing the rack   *


Timer adjustment
Pump speed r/min   400--
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   350
Advance angle deg.   0.5


Timer adjustment_03
Pump speed r/min   750
Advance angle deg.   6 5.5 6.5
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 106681-4050 N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever (2)Damper spring setting: DL
----------
DL=7.1-0.2mm
----------



0000000901

Test data 106681-4050 F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=18deg+-3deg



Stop lever angle

Test data 106681-4050 N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=12.1mm
----------
a=20deg+-5deg b=37deg+-5deg



Timing setting

Test data 106681-4050 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)





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Group cross 106681-4050 ZEXEL

Daihatsu 

106681-4000 
106681-4002 
  M14160  INJECTION-PUMP ASSEMBLY
M3
106681-4001 
106681-4002 
    INJECTION-PUMP ASSEMBLY
M3
106681-4002 
106681-4003 
9 400 617 484  M141600050B  INJECTION-PUMP ASSEMBLY
M-3
106681-4003    M141600050CZ  INJECTION-PUMP ASSEMBLY
M-3
106681-4010 
106681-4011 
    INJECTION-PUMP ASSEMBLY
M5
106681-4011 
106681-4012 
9 400 617 485  M161600160A  INJECTION-PUMP ASSEMBLY
M5
106681-4012    M161600160BZ  INJECTION-PUMP ASSEMBLY
M5

Komatsu 

106681-4021 
106681-4027 
  6215711110  INJECTION-PUMP ASSEMBLY
SA12V140
106681-4023 
106681-4027 
    INJECTION-PUMP ASSEMBLY
SA12V140
106681-4024 
106681-4027 
  6215711111  INJECTION-PUMP ASSEMBLY
SA12V140
106681-4025      INJECTION-PUMP ASSEMBLY
106681-4026 
106681-4027 
F 019 Z10 872    INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

106681-4027  9 400 617 486  6215711112  INJECTION-PUMP ASSEMBLY
SA12V140

Niigata-Urawa 

106681-4030 
106681-4034 
  74W47001A  INJECTION-PUMP ASSEMBLY
6NSE
106681-4031 
106681-4034 
  74W47001B  INJECTION-PUMP ASSEMBLY
6NSE
106681-4032      INJECTION-PUMP ASSEMBLY

Niigata-Urawa 

106681-4033 
106681-4034 
  74W47002A  INJECTION-PUMP ASSEMBLY
6NSE

Niigata-Tekkou 

106681-4034  9 400 617 487  74W47002C  INJECTION-PUMP ASSEMBLY
6NSE

Mitsubishi-Heav 

106681-4040 
106681-4080 
9 400 617 488  35A6500060  INJECTION-PUMP ASSEMBLY
S6A3

Shinko-Engin. 

106681-4050    0160090030  INJECTION-PUMP ASSEMBLY
DMF14HZ
106681-4060      INJECTION-PUMP ASSEMBLY
DMF14Z

Yanmar 

106681-4070 
106681-4071 
  12862551012  INJECTION-PUMP ASSEMBLY
6GHA-ST
106681-4071 
106681-4072 
F 019 Z10 640    INJECTION-PUMP ASSEMBLY
106681-4072      INJECTION-PUMP ASSEMBLY

Yanmar 

106681-4073  9 400 617 489  12862551014  INJECTION-PUMP ASSEMBLY
6GHA-ST

Mitsubishi-Heav 

106681-4080 
106681-4081 
  35A6510060  INJECTION-PUMP ASSEMBLY
S6A3
106681-4081      INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

106681-4082 
106681-4083 
9 400 611 340  35A6520060  INJECTION-PUMP ASSEMBLY
S6A3
106681-4083 
106681-4084 
9 400 612 631  35A6530060  INJECTION-PUMP ASSEMBLY
S6A3
106681-4084 
106681-4470 
  35A6540060  INJECTION-PUMP ASSEMBLY
S6A3
106681-4090      INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

106681-4091  9 400 617 490  6215711310  INJECTION-PUMP ASSEMBLY
SA12V140
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