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106681-3001 ZEXEL F 01G 09U 091 BOSCH INJECTION-PUMP ASSEMBLY f01g09u091 1066813001 220206450b


106681-3001 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 091 f01g09u091
ZEXEL 106681-3001 1066813001
HINO 220206450B 220206450b

Service parts 106681-3001 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-4230
3. GOVERNOR 105407-8511
4. SUPPLY PUMP 105237-5520
5. AUTOM. ADVANCE MECHANIS 105682-5150
6. COUPLING PLATE 105664-0970
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8711
11. Nozzle and Holder 236003621A
12. Open Pre:MPa(Kqf/cm2) 16.7(170)/23.5(240)
13. NOZZLE-HOLDER 105030-3760
14. NOZZLE
15. NOZZLE SET 105019-2930

Include in #1:

106681-3001 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 091 f01g09u091
ZEXEL 106681-3001 1066813001
HINO 220206450B 220206450b


Zexel num
Bosch num
Firm num
Name
106681-3001 
F 01G 09U 091 
220206450B  HINO
INJECTION-PUMP ASSEMBLY
K13C-TI K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-4-1000
Overflow valve   131424-9020
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.67 3.73
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6 deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3 deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5 deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   14
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   337 334 340
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   37.3 37.3
Boost pressure mmHg   280 280
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.9+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   14 11 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Injection quantity adjustment_03
Adjusting point   D
Rack position   14.3++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   230 225 235
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   900 900 900
Rack position   R1-1.8
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   900 900 900
Rack position   R1(14)
Boost pressure kPa   24 24 24
Boost pressure mmHg   180 180 180
Timer adjustment
Pump speed r/min   800--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   950
Advance angle deg.   2.5 2.2 2.8
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106681-3001
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL (7)Rack difference between N = N1 and N = N2
----------
K=14 BCL=1.8+-0.1mm N1=1000r/min N2=500r/min
----------

Speed control lever angle

Test data 106681-3001
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(5deg)+-5deg b=(27deg)+-5deg

Stop lever angle

Test data 106681-3001
N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa and rack position bb (to be sealed at delivery) (3)Use the hole above R = cc
----------
aa=0r/min bb=1-0.5mm cc=20mm
----------
a=10deg+-5deg b=70deg+-5deg

0000001501 TAMPER PROOF

Test data 106681-3001
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 106681-3001
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(2deg)




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Group cross 106681-3001 ZEXEL

Hino 

106681-3000  

106681-3001 
9 400 613 443 
220206450A 
INJECTION-PUMP ASSEMBLY
K13C-TI
106681-3001  
F 01G 09U 091 
220206450B 
INJECTION-PUMP ASSEMBLY
K13C-TI
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