106681-3000 ZEXEL 9 400 613 443 BOSCH INJECTION-PUMP ASSEMBLY 9400613443 1066813000 220206450a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 443 9400613443

ZEXEL 106681-3000 1066813000

HINO 220206450A 220206450a

Service parts 106681-3000 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-4230

3. GOVERNOR 105407-8510

4. SUPPLY PUMP 105237-5520

5. AUTOM. ADVANCE MECHANIS 105682-5150

6. COUPLING PLATE 105664-0970

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-8711

11. Nozzle and Holder 236003620A

12. Open Pre:MPa(Kqf/cm2) 16.7{170}/23.5{240}

13. NOZZLE-HOLDER 105030-3760

14. NOZZLE

15. NOZZLE SET 105019-2930

Include in #1:

106681-3000 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 443 9400613443

ZEXEL 106681-3000 1066813000

HINO 220206450A 220206450a

Zexel num

Bosch num

Firm num

Name

106681-3000
106681-3001

9 400 613 443

220206450A HINO

INJECTION-PUMP ASSEMBLY
K13C-TI * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-9020

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.7 3.67 3.73

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 14

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 337 334 340

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 37.3 37.3

Boost pressure mmHg 280 280

Injection quantity adjustment_02

Adjusting point -

Rack position 8.9+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 14 11 17

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point D

Rack position 14.3++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 230 225 235

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 900 900 900

Rack position R1-1.8

Boost pressure kPa 6.7 4 9.4

Boost pressure mmHg 50 30 70

Boost compensator adjustment_02

Pump speed r/min 900 900 900

Rack position R1(14)

Boost pressure kPa 24 24 24

Boost pressure mmHg 180 180 180

Timer adjustment

Pump speed r/min 800--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 750

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 950

Advance angle deg. 2.5 2.2 2.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL (7)Rack difference between N = N1 and N = N2
----------
K=14 BCL=1.8+-0.1mm N1=1000r/min N2=500r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(5deg)+-5deg b=(27deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa and rack position bb (to be sealed at delivery) (3)Use the hole above R = cc
----------
aa=0r/min bb=1-0.5mm cc=20mm
----------
a=10deg+-5deg b=70deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(2deg)

Have questions with 106681-3000?

Group cross 106681-3000 ZEXEL

Hino

106681-3000

106681-3001

9 400 613 443

220206450A

INJECTION-PUMP ASSEMBLY
K13C-TI

106681-3001

F 01G 09U 091

220206450B

INJECTION-PUMP ASSEMBLY
K13C-TI