106676-2640 ZEXEL 9 400 617 455 BOSCH INJECTION-PUMP ASSEMBLY 9400617455 1066762640 me441576


106676-2640 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 455 9400617455
ZEXEL 106676-2640 1066762640
MITSUBISHI ME441576 me441576

Service parts 106676-2640 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6770
3. GOVERNOR 105407-8210
4. SUPPLY PUMP 105237-4790
5. AUTOM. ADVANCE MECHANIS 105691-4220
6. COUPLING PLATE 105663-0800
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-6111
11. Nozzle and Holder ME441396
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-4171
14. NOZZLE 105025-3970
15. NOZZLE SET

Include in #1:

106676-2640 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 455 9400617455
ZEXEL 106676-2640 1066762640
MITSUBISHI ME441576 me441576


Zexel num
Bosch num
Firm num
Name
106676-2640 
9 400 617 455 
ME441576  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24TL K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   186 183 189
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_02
Adjusting point   -
Rack position   10+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   16 13.4 18.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   R1-1.55
Boost pressure kPa   8 6.7 9.3
Boost pressure mmHg   60 50 70
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   R1(12.7)
Boost pressure kPa   22.7 16 29.4
Boost pressure mmHg   170 120 220

Test data Ex:

Governor adjustment

Test data 106676-2640
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=9 BCL=1.55+-0.1mm N1=900r/min N2=400r/min L1=10.5+-0.2mm
----------

Timer adjustment

Test data 106676-2640
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1.5-0.2mm N2=800r/min C2=(10deg) t1=2.5--sec. t2=2.5--sec.
----------
N1=750++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=10+-0.3deg R01=0/4 load R02=4/4 load

Speed control lever angle

Test data 106676-2640
F:Full speed I:Idle (1)Stopper bolt setting (2)Base lever only
----------

----------
a=(2deg)+-5deg b=(14deg)+-5deg

Stop lever angle

Test data 106676-2640
N:Pump normal S:Stop the pump. (1)Normal (2)Rack position = aa, speed = bb (stamp at delivery) (3)Use the hole above R = cc
----------
aa=1-0.5mm bb=0r/min cc=17mm
----------
a=35deg+-5deg b=70deg+-5deg

0000001501 TAMPER PROOF

Test data 106676-2640
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

0000001601 RACK SENSOR

Test data 106676-2640
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=900r/min Ra=14.5mm
----------

0000001701 SPEED SENSOR

Test data 106676-2640
(A) Flyweight projection (B) Pickup sensor (c) Lock nut Speed sensor installation (1)Install the speed sensor so that the clearance between the sensor and the flyweight projection is L. (This gap is the gap when the pickup sensor is returned 1.5 turns from where it contacts the flyweight tooth.)
----------
L=1.3~1.5mm
----------

Timing setting

Test data 106676-2640
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=5deg
----------
a=(2deg)




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