106676-2370 ZEXEL 9 400 617 444 BOSCH INJECTION-PUMP ASSEMBLY 9400617444 1066762370 me158889


106676-2370 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 444 9400617444
ZEXEL 106676-2370 1066762370
MITSUBISHI ME158889 me158889

Cross reference number

BOSCH 9 400 617 444 9400617444
ZEXEL 106676-2370 1066762370
MITSUBISHI ME158889 me158889


Zexel num
Bosch num
Firm num
Name
106676-2370 
9 400 617 444 
ME158889  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24TC K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   168.5 165.5 171.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_02
Adjusting point   B
Rack position   6+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8 5.4 10.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   195 175 215
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.65
Boost pressure kPa   4 2.7 5.3
Boost pressure mmHg   30 20 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1-0.25
Boost pressure kPa   20 13.3 26.7
Boost pressure mmHg   150 100 200
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   R1(10.6)
Boost pressure kPa   22.7 22.7 22.7
Boost pressure mmHg   170 170 170
Timer adjustment
Pump speed r/min   825--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   775
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   975
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106676-2370
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL
----------
K=11 BCL=1.65+-0.1mm
----------

Speed control lever angle

Test data 106676-2370
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(20deg)+-5deg b=(4deg)+-5deg

Stop lever angle

Test data 106676-2370
N:Pump normal S:Stop the pump. (1)Set the outer screw where it contacts the inside (seal at delivery) (2)Pump speed aa and rack position bb (to be sealed at delivery) (3)Stopper bolt setting (4)No return spring
----------
aa=0r/min bb=1-0.5mm
----------
a=55deg+-5deg b=70deg+-5deg

0000001501 TAMPER PROOF

Test data 106676-2370
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 106676-2370
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(7deg)




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