106676-2280 ZEXEL 9 400 617 439 BOSCH INJECTION-PUMP ASSEMBLY 9400617439 1066762280 me153213


106676-2280 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 439 9400617439
ZEXEL 106676-2280 1066762280
MITSUBISHI ME153213 me153213

Cross reference number

BOSCH 9 400 617 439 9400617439
ZEXEL 106676-2280 1066762280
MITSUBISHI ME153213 me153213


Zexel num
Bosch num
Firm num
Name
106676-2280 
9 400 617 439 
ME153213  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   131.5 128.2 134.8
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   F
Rack position   5+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   131.5 130.5 132.5
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   145 141.8 148.2
Difference in delivery mm3/st.   6.4 6.4 6.4
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_05
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Perform adjustment of maximum variation between cylinders and confirm point C.
 
Injection quantity adjustment_06
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2(R1-1. 45)
Boost pressure kPa   8.7 8.7 8.7
Boost pressure mmHg   65 65 65
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   7.8
Boost pressure kPa   10 8.7 11.3
Boost pressure mmHg   75 65 85
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   8.4
Boost pressure kPa   14 7.3 20.7
Boost pressure mmHg   105 55 155
Boost compensator adjustment_04
Pump speed r/min   600 600 600
Rack position   R1(9)
Boost pressure kPa   18.7 18.7 18.7
Boost pressure mmHg   140 140 140
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   N2
Advance angle deg.   1.5 1 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106676-2280
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator cancel stroke: BSL (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
BSL=2.2mm BCL=1.45+-0.1mm
----------

Speed control lever angle

Test data 106676-2280
F:Full speed
----------

----------
a=15deg+-5deg

0000000901

Test data 106676-2280
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 106676-2280
S:Stop the pump. (1)Free (at delivery) (2)Rack position = aa (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=4.1-0.5mm
----------
a=25.5deg+-5deg b=37deg+7deg-5deg

Timing setting

Test data 106676-2280
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(7deg)




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