106676-2270 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066762270


106676-2270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106676-2270 1066762270

Cross reference number

ZEXEL 106676-2270 1066762270


Zexel num
Bosch num
Firm num
Name
106676-2270 
 
   
INJECTION-PUMP ASSEMBLY
6D24

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   81.5 78.5 84.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.7+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -15 15
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   170 150 190
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   650--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106676-2270
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (N = N1) (3)Damper spring setting
----------
SXL=11+0.2mm N1=400r/min
----------

Speed control lever angle

Test data 106676-2270
F:Full speed
----------

----------
a=(8.5deg)+-5deg

0000000901

Test data 106676-2270
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=55mm
----------
a=21deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106676-2270
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Stopper bolt setting (3)Rack position bb (4)Drive side
----------
aa=23mm bb=(18.2)mm
----------
a=15.5deg+-5deg b=47.5deg+-5deg

Timing setting

Test data 106676-2270
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(7deg)




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