106675-4371 ZEXEL 9 400 617 393 BOSCH INJECTION-PUMP ASSEMBLY 9400617393 1066754371

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 393 9400617393

ZEXEL 106675-4371 1066754371

Cross reference number

BOSCH 9 400 617 393 9400617393

ZEXEL 106675-4371 1066754371

Zexel num

Bosch num

Firm num

Name

106675-4371

9 400 617 393

DAEWOO

INJECTION-PUMP ASSEMBLY
DE12TI K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.7

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 157 155 159

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 66.7 66.7

Boost pressure mmHg 500 500

Injection quantity adjustment_02

Adjusting point B

Rack position R1(6.6)

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 13 11.5 14.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 11.4

Boost pressure kPa 26.7 24.7 28.7

Boost pressure mmHg 200 185 215

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 12.5

Boost pressure kPa 53.3 53.3 53.3

Boost pressure mmHg 400 400 400

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Boost compensator stroke: BCL (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
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K=14 BCL=1.1+-0.1mm N1=1050r/min N2=500r/min L1=8.9+-0.2mm
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Speed control lever angle

F:Full speed I:Idle (1)Actual measurement (2)Actual measurement (3)Stopper bolt setting
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Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa and rack position bb (to be sealed at delivery)
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aa=0r/min bb=1-0.5mm
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a=25deg+-5deg b=70deg+-5deg