106675-4313 ZEXEL 9 400 617 388 BOSCH INJECTION-PUMP ASSEMBLY 9400617388 1066754313 6152721811


106675-4313 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 388 9400617388
ZEXEL 106675-4313 1066754313
KOMATSU 6152721811 6152721811

Service parts 106675-4313 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1520
3. GOVERNOR 105407-5752
4. SUPPLY PUMP 105217-6030
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0431
7. COUPLING PLATE 156637-2820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4540
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 27.5(280)
13. NOZZLE-HOLDER 105041-7130
14. NOZZLE 105025-0120
15. NOZZLE SET

Include in #1:

106675-4313 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 388 9400617388
ZEXEL 106675-4313 1066754313
KOMATSU 6152721811 6152721811


Zexel num
Bosch num
Firm num
Name
106675-4313 
9 400 617 388 
6152721811  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D125E K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-2120
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   156.5 154.5 158.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.1+-0.5
Pump speed r/min   340 340 340
Average injection quantity mm3/st.   16.5 14.5 18.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   9.8++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   175 165 185
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.55
Boost pressure kPa   13.3 10.6 16
Boost pressure mmHg   100 80 120
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(9.6)
Boost pressure kPa   50.7 50.7 50.7
Boost pressure mmHg   380 380 380

Test data Ex:

Governor adjustment

Test data 106675-4313
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Rack difference between N = N1 and N = N2 (6)Rack difference between N = N3 and N = N4
----------
K=11 N1=1050r/min N2=500r/min N3=1050r/min N4=700r/min
----------

Speed control lever angle

Test data 106675-4313
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(9deg)+-5deg b=(29deg)+-5deg

Stop lever angle

Test data 106675-4313
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal
----------
aa=1-0.5mm bb=0r/min
----------
a=33deg+-5deg b=70deg+-5deg

Timing setting

Test data 106675-4313
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




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