106675-4161 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754161


106675-4161 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106675-4161 1066754161

Cross reference number

ZEXEL 106675-4161 1066754161


Zexel num
Bosch num
Firm num
Name
106675-4161 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   155.5 153.5 157.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   44 44
Boost pressure mmHg   330 330
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   175.3 173.3 177.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   44 44
Boost pressure mmHg   330 330
Injection quantity adjustment_03
Adjusting point   C
Rack position   3.6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   13.3 11.8 14.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   8.5
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   10.9
Boost pressure kPa   30.7 24 37.4
Boost pressure mmHg   230 180 280

Test data Ex:

Governor adjustment

Test data 106675-4161
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator stroke: BCL (3)Damper spring setting
----------
BCL=2.4+-0.1mm
----------

Speed control lever angle

Test data 106675-4161
F:Full speed
----------

----------
a=17.5deg+-5deg

0000000901

Test data 106675-4161
F:Full load I:Idle (1)Stopper bolt setting (2)Use the pin at R = aa (3)When load lever is cancelled.
----------
aa=50mm
----------
a=(8deg) b=36deg+-3deg c=24deg+-5deg

Stop lever angle

Test data 106675-4161
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

Test data 106675-4161
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




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