106675-4162 ZEXEL 9 400 612 952 BOSCH INJECTION-PUMP ASSEMBLY 9400612952 1066754162 6151711480


106675-4162 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 952 9400612952
ZEXEL 106675-4162 1066754162
KOMATSU 6151711480 6151711480

Service parts 106675-4162 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7030
3. GOVERNOR 105488-2060
4. SUPPLY PUMP 105217-1620
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0510
7. COUPLING PLATE 156636-6220
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4060
11. Nozzle and Holder 6151-11-3101
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7040
14. NOZZLE 105015-5950
15. NOZZLE SET

Include in #1:

106675-4162 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 952 9400612952
ZEXEL 106675-4162 1066754162
KOMATSU 6151711480 6151711480


Zexel num
Bosch num
Firm num
Name
106675-4162 
9 400 612 952 
6151711480  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   151 149 153
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   38 38
Boost pressure mmHg   285 285
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   169.5 163.5 175.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   38 38
Boost pressure mmHg   285 285
Injection quantity adjustment_03
Adjusting point   C
Rack position   4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   15 13.5 16.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   9.1
Boost pressure kPa   10.7 9.4 12
Boost pressure mmHg   80 70 90
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   10.6
Boost pressure kPa   24.7 18 31.4
Boost pressure mmHg   185 135 235

Test data Ex:

Governor adjustment

Test data 106675-4162
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Boost compensator cancel stroke: BSL (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Rack difference between N = N1 and N = N2
----------
RT=1 TH=2.2mm BSL=2.6mm BCL=1.5+-0.1mm N1=1100r/min N2=500r/min
----------

Speed control lever angle

Test data 106675-4162
F:Full speed
----------

----------
a=17.5deg+-5deg

0000000901

Test data 106675-4162
F:Full load I:Idle (1)Stopper bolt setting (2)Use the pin at R = aa (3)When load lever is cancelled.
----------
aa=50mm
----------
a=(8deg) b=31.5deg+-3deg c=29deg+-5deg

Stop lever angle

Test data 106675-4162
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

Test data 106675-4162
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




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