106675-4151 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754151


106675-4151 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106675-4151 1066754151

Cross reference number

ZEXEL 106675-4151 1066754151


Zexel num
Bosch num
Firm num
Name
106675-4151 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   975 975 975
Average injection quantity mm3/st.   177.5 173.5 181.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   66.7 66.7
Boost pressure mmHg   500 500
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   11 9.5 12.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   10.3+0.2
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   180 160 200
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.85
Boost pressure kPa   4 4 6.7
Boost pressure mmHg   30 30 50
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9.5)
Boost pressure kPa   53.3 46.6 60
Boost pressure mmHg   400 350 450

Test data Ex:

Governor adjustment

Test data 106675-4151
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)RACK LIMIT: RAL (5)Boost compensator stroke: BCL
----------
K=18 RAL=10.3+0.2mm BCL=1.85+-0.1mm
----------

Speed control lever angle

Test data 106675-4151
F:Full speed I:Idle S:Stop (1)- (2)Use the hole at R = aa
----------
aa=85mm
----------
a=6deg+-5deg b=21deg+-5deg c=35deg+-3deg

Timing setting

Test data 106675-4151
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Have questions with 106675-4151?





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