106673-5040 ZEXEL 9 400 613 388 BOSCH INJECTION-PUMP ASSEMBLY 9400613388 1066735040


106673-5040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 388 9400613388
ZEXEL 106673-5040 1066735040

Service parts 106673-5040 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6840
3. GOVERNOR 105407-8420
4. SUPPLY PUMP 105237-4210
5. AUTOM. ADVANCE MECHANIS 105681-2830
6. COUPLING PLATE 105663-0650
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-6160
11. Nozzle and Holder 16600NB001
12. Open Pre:MPa(Kqf/cm2) 22.6{230}
13. NOZZLE-HOLDER 105041-4210
14. NOZZLE 105025-4110
15. NOZZLE SET

Include in #1:

106673-5040 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 388 9400613388
ZEXEL 106673-5040 1066735040


Zexel num
Bosch num
Firm num
Name
106673-5040 
106673-5041 
9 400 613 388 
   
INJECTION-PUMP ASSEMBLY
* K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   212 210 214
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   140 140
Boost pressure mmHg   1050 1050
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   12 11 13
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-3.2
Boost pressure kPa   16 13.3 18.7
Boost pressure mmHg   120 100 140
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(13.5)
Boost pressure kPa   127 127 127
Boost pressure mmHg   950 950 950
Timer adjustment
Pump speed r/min   700-50
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   1000-50
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106673-5040
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke: BCL
----------
K=14 BCL=3.2+-0.1mm
----------

Speed control lever angle

Test data 106673-5040
F:Full speed I:Idle (1)Use the hole at R = aa
----------
aa=100mm
----------
a=11deg+-5deg b=25deg+-5deg

Stop lever angle

Test data 106673-5040
N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa
----------
aa=55mm
----------
a=53deg+-5deg b=26.5deg+-5deg

Timing setting

Test data 106673-5040
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Have questions with 106673-5040?





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