106673-3320 ZEXEL 9 400 617 302 BOSCH INJECTION-PUMP ASSEMBLY 9400617302 1066733320 220205960a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 302 9400617302

ZEXEL 106673-3320 1066733320

HINO 220205960A 220205960a

Cross reference number

BOSCH 9 400 617 302 9400617302

ZEXEL 106673-3320 1066733320

HINO 220205960A 220205960a

Zexel num

Bosch num

Firm num

Name

106673-3320

9 400 617 302

220205960A HINO

INJECTION-PUMP ASSEMBLY
K13C-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.4 4.34 4.4

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.6

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 215 213 217

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Boost pressure kPa 32 32

Boost pressure mmHg 240 240

Injection quantity adjustment_02

Adjusting point C

Rack position 5.5+-0.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 17.5 14.5 20.5

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point D

Rack position 5.9+-0.5

Pump speed r/min 938 938 938

Average injection quantity mm3/st. 39.8 38.8 40.8

Max. variation between cylinders % 0 -10 10

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position R1-1.4

Boost pressure kPa 4 2.7 5.3

Boost pressure mmHg 30 20 40

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position R1(10.4)

Boost pressure kPa 18.7 18.7 18.7

Boost pressure mmHg 140 140 140

Timer adjustment

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure speed (beginning of operation).

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 1.7 2.3

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Boost compensator stroke: BCL (5)Set idle sub-spring
----------
K=6 L1=12+-0.1mm BCL=1.4+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Set the pump speed at aa. ( At delivery ) (3)When pump speed set at bb (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(2deg)+-5deg b=(11deg)+-5deg c=(5deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Contacts inner boss. (2)Rack position aa or less, pump speed bb (3)Contacts outer boss. (4)Normal
----------
aa=5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

0000001101

N:Normal B:When boosted (1)Rack position = aa (at point F) at boost pressure = 0 (2)Drive side
----------
aa=12+-0.1mm
----------
a=(15deg) b=(9deg)+-5deg