106673-3200 ZEXEL 9 400 617 296 BOSCH INJECTION-PUMP ASSEMBLY 9400617296 1066733200 220205420a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 296 9400617296

ZEXEL 106673-3200 1066733200

HINO 220205420A 220205420a

Service parts 106673-3200 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1730

3. GOVERNOR 105407-6990

4. SUPPLY PUMP 105237-5310

5. AUTOM. ADVANCE MECHANIS 105681-5760

6. COUPLING PLATE 105664-2450

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4911

11. Nozzle and Holder 23600-1970A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5470

14. NOZZLE 105025-2030

15. NOZZLE SET

Include in #1:

106673-3200 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 296 9400617296

ZEXEL 106673-3200 1066733200

HINO 220205420A 220205420a

Zexel num

Bosch num

Firm num

Name

106673-3200

9 400 617 296

220205420A HINO

INJECTION-PUMP ASSEMBLY
K13C K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-6420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.84 3.9

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 14.1

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 478 473 483

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point D

Rack position 5.9+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 12 9 15

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 440 430 450

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 900++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 900.

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1 1 1

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=11
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Stopper bolt setting (4)When pump speed set at bb
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=26deg+-5deg c=7deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)At delivery (2)Rack position aa or less, pump speed bb
----------
aa=5.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg