106672-9860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066729860


106672-9860 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-9860 1066729860

Service parts 106672-9860 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5880
3. GOVERNOR 105407-3581
4. SUPPLY PUMP 105237-1990
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-1070
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5580
11. Nozzle and Holder 6138-12-3700
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5690
15. NOZZLE SET

Include in #1:

106672-9860 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-9860 1066729860


Zexel num
Bosch num
Firm num
Name
106672-9860 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   131424-1520
Overflow valve opening pressure (drive side) kPa   157 123 191
Overflow valve opening pressure (drive side) kgf/cm2   1.6 1.25 1.95
Overflow valve (governor side)   134424-2320
Overflow valve opening pressure (governor side) kPa   157 123 191
Overflow valve opening pressure (governor side) kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   294 294 294
Tester oil delivery pressure kgf/cm2   3 3 3
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.8
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   116 114 118
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106672-9860
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

Test data 106672-9860
F:Full speed I:Idle S:Stop
----------

----------
a=19deg+-5deg b=32deg+-5deg c=25deg+-3deg

Stop lever angle

Test data 106672-9860
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Test data 106672-9860
Piping at standard injection quantity adjustment Tester fuel pipe A (B) branch piping Fuel inlet C (D) With check valve and overflow valve (E) Without overflow valve (F) Rubber hose (L = 900mm)
----------

----------

Timing setting

Test data 106672-9860
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 106672-9860?





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