106672-9810 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066729810


106672-9810 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-9810 1066729810

Service parts 106672-9810 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5690
3. GOVERNOR 105487-4680
4. SUPPLY PUMP 105217-1560
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0380
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4222
11. Nozzle and Holder 6211-11-3301
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105015-6920
15. NOZZLE SET

Include in #1:

106672-9810 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-9810 1066729810


Zexel num
Bosch num
Firm num
Name
106672-9810 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.3 4.25 4.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.8+-0. 5
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   288 284 292
Fixing the lever   *
Boost pressure kPa   34.7 34.7
Boost pressure mmHg   260 260
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   268 266 270
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   34.7 34.7
Boost pressure mmHg   260 260
Injection quantity adjustment_03
Adjusting point   F
Rack position   4+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   27 25.5 28.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   9.3
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   11.8
Boost pressure kPa   21.3 21.3 21.3
Boost pressure mmHg   160 160 160

Test data Ex:

Governor adjustment

Test data 106672-9810
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Deliver without the torque control spring operating. (5)Boost compensator stroke: BCL (6)Damper spring setting
----------
RT=1 TH=2.4mm BCL=2.5+-0.1mm
----------

Speed control lever angle

Test data 106672-9810
F:Full speed
----------

----------
a=6deg+-5deg

0000000901

Test data 106672-9810
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=39.5deg+-3deg b=15deg+-5deg

Stop lever angle

Test data 106672-9810
N:Pump normal S:Stop the pump.
----------

----------
a=42.5deg+-5deg b=73deg+-5deg

Timing setting

Test data 106672-9810
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)




Have questions with 106672-9810?





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