106672-9810 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066729810

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106672-9810 1066729810

Service parts 106672-9810 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-5690

3. GOVERNOR 105487-4680

4. SUPPLY PUMP 105217-1560

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0380

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4222

11. Nozzle and Holder 6211-11-3301

12. Open Pre:MPa(Kqf/cm2) 24.5{250}

13. NOZZLE-HOLDER 105041-7122

14. NOZZLE 105015-6920

15. NOZZLE SET

Include in #1:

106672-9810 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-9810 1066729810

Zexel num

Bosch num

Firm num

Name

106672-9810

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.3 4.25 4.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.8+-0. 5

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 288 284 292

Fixing the lever *

Boost pressure kPa 34.7 34.7

Boost pressure mmHg 260 260

Injection quantity adjustment_02

Adjusting point B

Rack position 11.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 268 266 270

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 34.7 34.7

Boost pressure mmHg 260 260

Injection quantity adjustment_03

Adjusting point F

Rack position 4+-0.5

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 27 25.5 28.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position 9.3

Boost pressure kPa 6.7 5.4 8

Boost pressure mmHg 50 40 60

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position 11.8

Boost pressure kPa 21.3 21.3 21.3

Boost pressure mmHg 160 160 160

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Deliver without the torque control spring operating. (5)Boost compensator stroke: BCL (6)Damper spring setting
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RT=1 TH=2.4mm BCL=2.5+-0.1mm
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