106671-9860 ZEXEL 9 400 613 061 BOSCH INJECTION-PUMP ASSEMBLY 9400613061 1066719860 12667151010

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 061 9400613061

ZEXEL 106671-9860 1066719860

YANMAR 12667151010 12667151010

Service parts 106671-9860 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1900

3. GOVERNOR 105407-7320

4. SUPPLY PUMP 105237-1890

5. AUTOM. ADVANCE MECHANIS 105681-2580

6. COUPLING PLATE 105664-0900

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106671-9860 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 061 9400613061

ZEXEL 106671-9860 1066719860

YANMAR 12667151010 12667151010

Zexel num

Bosch num

Firm num

Name

106671-9860

9 400 613 061

12667151010 YANMAR

INJECTION-PUMP ASSEMBLY
6HA2MHTE K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.1 4.05 4.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.7

Pump speed r/min 975 975 975

Each cylinder's injection qty mm3/st. 210 203.7 216.3

Basic *

Fixing the lever *

Boost pressure kPa 96.6 96.6

Boost pressure mmHg 725 725

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 285 285 285

Each cylinder's injection qty mm3/st. 70.5 63.4 77.6

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-1.75

Boost pressure kPa 38 35.3 40.7

Boost pressure mmHg 285 265 305

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(13.7)

Boost pressure kPa 83.3 83.3 83.3

Boost pressure mmHg 625 625 625

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 630

Advance angle deg. 1 0.7 1.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set to avoid rack limit. (4)Boost compensator stroke: BCL (5)Set idle sub-spring
----------
K=9 BCL=1.75+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=37deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal
----------
aa=1-0.5mm bb=0r/min
----------
a=25deg+-5deg b=70deg+-5deg