106671-9180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066719180

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-9180 1066719180

Cross reference number

ZEXEL 106671-9180 1066719180

Zexel num

Bosch num

Firm num

Name

106671-9180
106671-9185

INJECTION-PUMP ASSEMBLY
H100 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4 3.94 4

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10.2

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 136 134 138

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 450 450

Injection quantity adjustment_02

Adjusting point C

Rack position 6.3+-0.5

Pump speed r/min 260 260 260

Average injection quantity mm3/st. 8 5 11

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point G

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 135 130 140

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 450 450

Rack limit *

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1(8.5)

Boost pressure kPa 20 18.7 21.3

Boost pressure mmHg 2.7 -7.3 12.7

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 10

Boost pressure kPa 46.7 46.7 46.7

Boost pressure mmHg 350 350 350

Timer adjustment

Pump speed r/min 1000--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT (3)Boost compensator stroke: BCL (4)Damper spring setting (5)Rack difference between N = N1 and N = N2 (6)Microswitch not operating at delivery. (7)Set idle at point K (N = N2, R = R2) and confirm that the injection quantity does not exceed Q1 at point J (N = N4). (8)Boost compensator cancel stroke: BSL
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BCL=1.5+-0.1mm N1=1150r/min N2=700r/min N3=300r/min N4=1150r/min R1=6.3mm Q1=3mm3/st BSL=2.2mm
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