106671-8801 ZEXEL 9 400 610 894 BOSCH INJECTION-PUMP ASSEMBLY 9400610894 1066718801 220009111a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 894 9400610894

ZEXEL 106671-8801 1066718801

HINO 220009111A 220009111a

Service parts 106671-8801 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0291

3. GOVERNOR 105488-2211

4. SUPPLY PUMP 105237-5040

5. AUTOM. ADVANCE MECHANIS 105681-5500

6. COUPLING PLATE 105663-0620

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7366

11. Nozzle and Holder 23600-2412E

12. Open Pre:MPa(Kqf/cm2) 16.7{170}/23.5{240}

13. NOZZLE-HOLDER 105030-3482

14. NOZZLE

15. NOZZLE SET 105019-0161

Include in #1:

106671-8801 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 894 9400610894

ZEXEL 106671-8801 1066718801

HINO 220009111A 220009111a

Zexel num

Bosch num

Firm num

Name

106671-8801
106671-8802

9 400 610 894

220009111A HINO

INJECTION-PUMP ASSEMBLY
K13C-TK * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-4420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.84 3.9

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.9

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 189.5 187.5 191.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 53.3 53.3

Boost pressure mmHg 400 400

Injection quantity adjustment_02

Adjusting point B

Rack position 9.45

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 169.5 166.5 172.5

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Boost pressure kPa 53.3 53.3

Boost pressure mmHg 400 400

Injection quantity adjustment_03

Adjusting point D

Rack position 3.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 10.5 7.5 13.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 200 195 205

Fixing the lever *

Boost pressure kPa 53.3 53.3

Boost pressure mmHg 400 400

Rack limit *

Injection quantity adjustment_05

Adjusting point H

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 110 110

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position (7.8)

Boost pressure kPa 13.3 13.3 15.3

Boost pressure mmHg 100 100 115

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position 9.9

Boost pressure kPa 40 40 40

Boost pressure mmHg 300 300 300

Timer adjustment

Pump speed r/min 700--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 650

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 4 3.7 4.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Stop lever setting: R1 (5)RACK LIMIT (6)Boost compensator stroke: BCL (7)Damper spring setting
----------
RT=1 TH=2.3mm R1=(12.1)+0.5mm BCL=(2.1)mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=12.5deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=25deg+-5deg b=34.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the rack position at bb before adjusting the governor (3)Set the stopper screw. (After setting, apply red paint.)
----------
aa=36mm bb=(12.1)+0.5mm
----------
a=35deg+-5deg b=39deg+-5deg

0000001501 ACS

(A) Set screw 1. Aneroid compensator unit adjustment Screw in (A) to obtain L1. 2. Adjustment following governor installation (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=1000r/min L1=(0.1~0.5)mm
----------
R1=9.45mm R2=- P1=52+-0.7kPa(390+-5mmHg) P2=- Q1=169.5+-3cm3/1000st Q2=-