106671-8744 ZEXEL F 019 Z10 243 BOSCH INJECTION-PUMP ASSEMBLY f019z10243 1066718744 220204473a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 243 f019z10243

ZEXEL 106671-8744 1066718744

HINO 220204473A 220204473a

Service parts 106671-8744 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0431

3. GOVERNOR 105407-4456

4. SUPPLY PUMP 105217-1680

5. AUTOM. ADVANCE MECHANIS 105681-0780

6. COUPLING PLATE 105664-0720

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6243

11. Nozzle and Holder 23600-2191

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-3291

14. NOZZLE 105015-8550

15. NOZZLE SET

Include in #1:

106671-8744 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 243 f019z10243

ZEXEL 106671-8744 1066718744

HINO 220204473A 220204473a

Zexel num

Bosch num

Firm num

Name

106671-8744
106671-8745

F 019 Z10 243

220204473A HINO

INJECTION-PUMP ASSEMBLY
P09B-TB * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve (drive side) 134424-2020

Overflow valve opening pressure (drive side) kPa 162 147 177

Overflow valve opening pressure (drive side) kgf/cm2 1.65 1.5 1.8

Overflow valve (governor side) 134424-2120

Overflow valve opening pressure (governor side) kPa 162 147 177

Overflow valve opening pressure (governor side) kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.1 4.04 4.1

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10.7

Pump speed r/min 1160 1160 1160

Average injection quantity mm3/st. 212 208 216

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 112 112

Boost pressure mmHg 840 840

Injection quantity adjustment_02

Adjusting point B

Rack position 4.5+-0.5

Pump speed r/min 265 265 265

Average injection quantity mm3/st. 11.5 8.5 14.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 220 220 240

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Excess lever at excess.

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 7.7

Boost pressure kPa 10.7 8 13.4

Boost pressure mmHg 80 60 100

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position (10.7)

Boost pressure kPa 98.6 98.6 98.6

Boost pressure mmHg 740 740 740

Timer adjustment

Pump speed r/min (N1+50)- -

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 0.3

Remarks
Measure the actual speed.

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1 0.7 1.3

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Excessive fuel lever setting (boost pressure 0) (4)Boost compensator stroke (at N = N1) (5)Damper spring setting
----------
K=11 N1=500r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=31deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Contacts inner stopper. (2)Rack position aa or less, pump speed bb (3)Contacts outer stopper.
----------
aa=4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)