106671-8740 ZEXEL F 019 Z10 415 BOSCH INJECTION-PUMP ASSEMBLY f019z10415 1066718740 220204470a


106671-8740 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 415 f019z10415
ZEXEL 106671-8740 1066718740
HINO 220204470A 220204470a

Service parts 106671-8740 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5791
3. GOVERNOR 105407-4454
4. SUPPLY PUMP 105217-1680
5. AUTOM. ADVANCE MECHANIS 105681-0780
6. COUPLING PLATE 105664-0720
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6243
11. Nozzle and Holder 236002191B
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105030-3291
14. NOZZLE 105015-8550
15. NOZZLE SET

Include in #1:

106671-8740 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 415 f019z10415
ZEXEL 106671-8740 1066718740
HINO 220204470A 220204470a


Zexel num
Bosch num
Firm num
Name
106671-8740 
106671-8741 
F 019 Z10 415 
220204470A  HINO
INJECTION-PUMP ASSEMBLY
P09B-TB * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-2020
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   134424-2120
Overflow valve opening pressure (governor side) kPa   162 147 177
Overflow valve opening pressure (governor side) kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.1 4.04 4.1
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1160 1160 1160
Average injection quantity mm3/st.   212 208 216
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   112 112
Boost pressure mmHg   840 840
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.5+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   11.5 8.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   220 220 240
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Excess lever at excess.
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   7.7
Boost pressure kPa   10.7 8 13.4
Boost pressure mmHg   80 60 100
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   (10.7)
Boost pressure kPa   98.6 98.6 98.6
Boost pressure mmHg   740 740 740
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.3
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1 0.7 1.3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-8740
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Excessive fuel lever setting (boost pressure 0) (4)Boost compensator stroke (at N = N1) (5)Damper spring setting
----------
K=11 N1=500r/min
----------

Speed control lever angle

Test data 106671-8740
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=31deg+-5deg

Stop lever angle

Test data 106671-8740
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

0000001101

Test data 106671-8740
N:Normal B:When boosted (1)When setting point C (at 0 boost pressure) (2)Drive side
----------

----------
a=(15deg) b=(15deg)

Timing setting

Test data 106671-8740
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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