Rating:
Information injection-pump assembly
ZEXEL
106671-8610
1066718610
HINO
220008110A
220008110a
Service parts 106671-8610 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-1970B
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-8610
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106671-8610
1066718610
HINO
220008110A
220008110a
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-1720
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.4
4.34
4.4
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
8
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
157.5
155.5
159.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
28
28
Boost pressure
mmHg
210
210
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.2
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
159.5
156.5
162.5
Fixing the lever
*
Boost pressure
kPa
28
28
Boost pressure
mmHg
210
210
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.4
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
174
171
177
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
28
28
Boost pressure
mmHg
210
210
Injection quantity adjustment_04
Adjusting point
E
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
190
185
195
Fixing the lever
*
Boost pressure
kPa
28
28
Boost pressure
mmHg
210
210
Rack limit
*
Injection quantity adjustment_05
Adjusting point
F
Rack position
4.5+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
13
10
16
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
650
650
650
Rack position
7.1
Boost pressure
kPa
3.3
3.3
5.3
Boost pressure
mmHg
25
25
40
Boost compensator adjustment_02
Pump speed
r/min
650
650
650
Rack position
8
Boost pressure
kPa
14.7
14.7
14.7
Boost pressure
mmHg
110
110
110
Timer adjustment
Pump speed
r/min
625--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
575
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
3
2.7
3.3
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)RACK LIMIT
(5)Boost compensator stroke: BCL
(6)Damper spring setting
(7)Set idle at delivery
----------
RT=0.8 TH=1.9mm BCL=0.9+-0.1mm
----------
----------
RT=0.8 TH=1.9mm BCL=0.9+-0.1mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=15deg+-5deg
----------
----------
a=15deg+-5deg
0000000901
F:Full load
I:Idle
(1)Set point F
(2)At delivery
----------
----------
a=25deg+-5deg b=34.5deg+-3deg c=36.5deg+-5deg
----------
----------
a=25deg+-5deg b=34.5deg+-3deg c=36.5deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=40deg+-5deg b=50deg+-5deg
----------
----------
a=40deg+-5deg b=50deg+-5deg
0000001501 ACS
(A) Set screw
1. Adjustment of the aneroid compensator itself and the adjustment after mounting the governor
(1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position.
(2)Screw in (A) to obtain the performance shown in the graph (to obtain L1).
----------
N1=1000r/min L1=0.1~0.5mm
----------
R1=8.4mm R2=7.9mm R3=(7.4)mm P1=(85.3)kPa((640)mmHg) P2=66.7+-0.7kPa(500+-5mmHg) P3=(54.7)kPa((410)mmHg) Q1=174+-3cm3/1000st Q2=- Q3=148+-3cm3/1000st
----------
N1=1000r/min L1=0.1~0.5mm
----------
R1=8.4mm R2=7.9mm R3=(7.4)mm P1=(85.3)kPa((640)mmHg) P2=66.7+-0.7kPa(500+-5mmHg) P3=(54.7)kPa((410)mmHg) Q1=174+-3cm3/1000st Q2=- Q3=148+-3cm3/1000st
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(0deg)
----------
----------
a=(0deg)