106671-8610 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718610 220008110a


106671-8610 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8610 1066718610
HINO 220008110A 220008110a

Service parts 106671-8610 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7760
3. GOVERNOR 105489-4111
4. SUPPLY PUMP 105237-1600
5. AUTOM. ADVANCE MECHANIS 105681-5040
6. COUPLING PLATE 105663-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5721
11. Nozzle and Holder 23600-1970B
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5470
14. NOZZLE 105015-7020
15. NOZZLE SET

Include in #1:

106671-8610 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8610 1066718610
HINO 220008110A 220008110a


Zexel num
Bosch num
Firm num
Name
106671-8610 
106671-8611 
 
220008110A  HINO
INJECTION-PUMP ASSEMBLY
K13C * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1720
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   157.5 155.5 159.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   28 28
Boost pressure mmHg   210 210
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   159.5 156.5 162.5
Fixing the lever   *
Boost pressure kPa   28 28
Boost pressure mmHg   210 210
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   174 171 177
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   28 28
Boost pressure mmHg   210 210
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   190 185 195
Fixing the lever   *
Boost pressure kPa   28 28
Boost pressure mmHg   210 210
Rack limit   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   4.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13 10 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   7.1
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   8
Boost pressure kPa   14.7 14.7 14.7
Boost pressure mmHg   110 110 110
Timer adjustment
Pump speed r/min   625--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   575
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.7 3.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8610
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Set idle at delivery
----------
RT=0.8 TH=1.9mm BCL=0.9+-0.1mm
----------

Speed control lever angle

Test data 106671-8610
F:Full speed
----------

----------
a=15deg+-5deg

0000000901

Test data 106671-8610
F:Full load I:Idle (1)Set point F (2)At delivery
----------

----------
a=25deg+-5deg b=34.5deg+-3deg c=36.5deg+-5deg

Stop lever angle

Test data 106671-8610
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=50deg+-5deg

0000001501 ACS

Test data 106671-8610
(A) Set screw 1. Adjustment of the aneroid compensator itself and the adjustment after mounting the governor (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in (A) to obtain the performance shown in the graph (to obtain L1).
----------
N1=1000r/min L1=0.1~0.5mm
----------
R1=8.4mm R2=7.9mm R3=(7.4)mm P1=(85.3)kPa((640)mmHg) P2=66.7+-0.7kPa(500+-5mmHg) P3=(54.7)kPa((410)mmHg) Q1=174+-3cm3/1000st Q2=- Q3=148+-3cm3/1000st

Timing setting

Test data 106671-8610
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 106671-8610?





Group cross 106671-8610 ZEXEL

Hino 

 
220204110A 
INJECTION-PUMP ASSEMBLY
K13C-T
 
S220204110A 
INJECTION-PUMP ASSEMBLY
K13C-T
9 400 610 887 
 
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Hino 

9 400 610 887 
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106671-8610  

106671-8611 
 
220008110A 
INJECTION-PUMP ASSEMBLY
K13C
9 400 617 007 
220008200A 
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K13C
F 019 Z10 407 
220008120A 
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K13D
F 019 Z10 408 
220008120B 
INJECTION-PUMP ASSEMBLY
K13D
F 019 Z10 409 
220008120C 
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K13D
F 019 Z10 410 
220008121A 
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K13D
9 400 617 008 
220008130A 
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K13C
F 019 Z10 411 
220204080A 
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K13C-T
F 019 Z10 412 
 
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9 400 617 009 
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9 400 617 010 
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9 400 617 011 
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