106671-8600 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718600 220204110a


106671-8600 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8600 1066718600
HINO 220204110A 220204110a

Service parts 106671-8600 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7111
3. GOVERNOR 105407-5040
4. SUPPLY PUMP 105217-1680
5. AUTOM. ADVANCE MECHANIS 105635-0350
6. COUPLING PLATE 105663-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5721
11. Nozzle and Holder 23600-1970B
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5470
14. NOZZLE 105015-7020
15. NOZZLE SET

Include in #1:

106671-8600 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8600 1066718600
HINO 220204110A 220204110a


Zexel num
Bosch num
Firm num
Name
106671-8600 
106671-8601 
 
220204110A  HINO
INJECTION-PUMP ASSEMBLY
K13C-T * K
106671-8600 
106671-8601 
 
S220204110A  HINO
INJECTION-PUMP ASSEMBLY
K13C-T A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   7.7
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   143.2 141.2 145.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   4.5+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   525++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 525.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   1 1 1
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-8600
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=11 L1=4.7-0.5mm
----------

Speed control lever angle

Test data 106671-8600
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=14deg+-5deg b=5deg+-5deg

Stop lever angle

Test data 106671-8600
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)Hold the boss against the stop side
----------
aa=4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(9deg)

Timing setting

Test data 106671-8600
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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Group cross 106671-8600 ZEXEL

Hino 

106671-8600  

106671-8601 
 
220204110A 
INJECTION-PUMP ASSEMBLY
K13C-T
106671-8600  

106671-8601 
 
S220204110A 
INJECTION-PUMP ASSEMBLY
K13C-T
9 400 610 887 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 610 887 
S220204111A 
INJECTION-PUMP ASSEMBLY
9 400 617 006 
220204111A 
INJECTION-PUMP ASSEMBLY
K13C-T
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