Rating:
Information injection-pump assembly
BOSCH
9 400 616 980
9400616980
ZEXEL
106671-8190
1066718190
HINO
220203310A
220203310a
Service parts 106671-8190 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-1221
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-8190
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 980
9400616980
ZEXEL
106671-8190
1066718190
HINO
220203310A
220203310a
Zexel num
Bosch num
Firm num
Name
106671-8190
9 400 616 980
220203310A HINO
INJECTION-PUMP ASSEMBLY
EK100 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
EK100 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
106671-8190
9 400 616 980
S220203310 HINO
INJECTION-PUMP ASSEMBLY
EK100 A K 14CA INJECTION PUMP ASSY PE6P,6PD PE
EK100 A K 14CA INJECTION PUMP ASSY PE6P,6PD PE
106671-8190
9 400 616 980
S220203310A HINO
INJECTION-PUMP ASSEMBLY
EK100 B K 14CA INJECTION PUMP ASSY PE6P,6PD PE
EK100 B K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105781-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-0920
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.3
3.24
3.3
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
B
Rack position
10.8
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
138
136
140
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
D
Rack position
7+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
15
12
18
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
E
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
126.3
119.3
133.3
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
750--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_04
Pump speed
r/min
1100
Advance angle
deg.
3.5
3
4
Timer adjustment_05
Pump speed
r/min
-
Advance angle
deg.
4
4
4
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)RACK LIMIT
(4)Damper spring setting: DL
----------
RT=1 TH=1.5mm DL=6.2-0.2mm
----------
----------
RT=1 TH=1.5mm DL=6.2-0.2mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=17deg+-5deg
----------
----------
a=17deg+-5deg
0000000901
F:Full load
I:Idle
(1)Use the hole at R = aa
(2)Stopper bolt setting
----------
aa=60mm
----------
a=10deg+-5deg b=28deg+-3deg
----------
aa=60mm
----------
a=10deg+-5deg b=28deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=15deg+-5deg b=64deg+-5deg
----------
----------
a=15deg+-5deg b=64deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(0deg)
----------
----------
a=(0deg)
Have questions with 106671-8190?
Group cross 106671-8190 ZEXEL
Hino
Hino
106671-8190
9 400 616 980
220203310A
INJECTION-PUMP ASSEMBLY
EK100
EK100
106671-8190
9 400 616 980
S220203310
INJECTION-PUMP ASSEMBLY
EK100
EK100
106671-8190
9 400 616 980
S220203310A
INJECTION-PUMP ASSEMBLY
EK100
EK100