106671-8133 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718133 220203164a


106671-8133 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8133 1066718133
HINO 220203164A 220203164a

Service parts 106671-8133 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5640
3. GOVERNOR 105407-4022
4. SUPPLY PUMP 105217-1680
5. AUTOM. ADVANCE MECHANIS 105681-0380
6. COUPLING PLATE 105663-0560
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5273
11. Nozzle and Holder 23600-1561C
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4451
14. NOZZLE 105015-4920
15. NOZZLE SET

Include in #1:

106671-8133 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8133 1066718133
HINO 220203164A 220203164a


Zexel num
Bosch num
Firm num
Name
106671-8133 
106671-8136 
 
220203164A  HINO
INJECTION-PUMP ASSEMBLY
P09B-TI *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-2020
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   134424-2120
Overflow valve opening pressure (governor side) kPa   162 147 177
Overflow valve opening pressure (governor side) kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.1 4.04 4.1
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1160 1160 1160
Average injection quantity mm3/st.   179.5 177.5 181.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   90.6 90.6
Boost pressure mmHg   680 680
Injection quantity adjustment_02
Adjusting point   B
Rack position   4+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   12.5 11 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-3.2
Boost pressure kPa   20 17.3 22.7
Boost pressure mmHg   150 130 170
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.7)
Boost pressure kPa   80 76 84
Boost pressure mmHg   600 570 630
Timer adjustment
Pump speed r/min   975--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   925
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   2.5 2.2 2.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8133
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator excessive fuel lever at operation: L1 (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke
----------
K=10 L1=10.7+0.2mm
----------

Speed control lever angle

Test data 106671-8133
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(10deg)+-5deg b=(31deg)+-5deg

Stop lever angle

Test data 106671-8133
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

0000001101

Test data 106671-8133
N:Normal B:When boosted (1)Rack position = aa (2)Drive side
----------
aa=10.7+0.2mm
----------
a=(15deg) b=(15deg)

Timing setting

Test data 106671-8133
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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Group cross 106671-8133 ZEXEL

Hino 

 
220203161A 
INJECTION-PUMP ASSEMBLY
P09BTI
 
220203162A 
INJECTION-PUMP ASSEMBLY
P09B-TI
 
220203163A 
INJECTION-PUMP ASSEMBLY
P09B-TI
106671-8133  

106671-8136 
 
220203164A 
INJECTION-PUMP ASSEMBLY
P09B-TI
 
220203165A 
INJECTION-PUMP ASSEMBLY
P09B-TI
 
220203166A 
INJECTION-PUMP ASSEMBLY
P09B-TI
9 400 610 883 
220203166B 
INJECTION-PUMP ASSEMBLY
P09B-TI
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