106671-6740 ZEXEL 9 400 613 302 BOSCH INJECTION-PUMP ASSEMBLY 9400613302 1066716740 1156034950


106671-6740 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-6740 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 613 302 9400613302
ZEXEL 106671-6740 1066716740
ISUZU 1156034950 1156034950

Service parts 106671-6740 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6680
3. GOVERNOR 105407-8440
4. SUPPLY PUMP 105237-5550
5. AUTOM. ADVANCE MECHANIS 105681-6070
6. COUPLING PLATE 105664-2041
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-8172
11. Nozzle and Holder 1-15300-393-2
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.1{225}
13. NOZZLE-HOLDER 105041-4341
14. NOZZLE
15. NOZZLE SET 105019-2701

Include in #1:

106671-6740 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 302 9400613302
ZEXEL 106671-6740 1066716740
ISUZU 1156034950 1156034950


Zexel num
Bosch num
Firm num
Name
106671-6740 
9 400 613 302 
1156034950  ISUZU
INJECTION-PUMP ASSEMBLY
6SD1-X K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.87 3.93
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   15.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   168 166 170
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   85.3 85.3
Boost pressure mmHg   640 640
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.3+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   18 14.8 21.2
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   11.9
Boost pressure kPa   20 16 24
Boost pressure mmHg   150 120 180
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   14
Boost pressure kPa   72 65.3 78.7
Boost pressure mmHg   540 490 590
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0 -0.5 0
Timer adjustment_03
Pump speed r/min   650+-25
Advance angle deg.   -2.5 -3 -2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-6740
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Ship with rack limit not operating (back off from point A and set). (4)Boost compensator stroke: BCL (5)Rack difference between N = N1 and N = N2 (6)Set idle sub-spring
----------
K=6 BCL=2.1+-0.1mm N1=1000r/min N2=500r/min
----------

Speed control lever angle

Test data 106671-6740
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=70mm
----------
a=4deg+-5deg b=20deg+-5deg c=31deg+-3deg

Stop lever angle

Test data 106671-6740
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal (3)Use the hole above R = cc
----------
aa=1-0.5mm bb=0r/min cc=23mm
----------
a=15deg+-5deg b=70deg+-5deg

0000001501 TAMPER PROOF

Test data 106671-6740
Tamperproofing-equipped boost compensator cover installation procedure (A): After adjusting the boost compensator, assemble then tighten the bolts to remove the heads. (B): Specified torque (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 106671-6740
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(50deg)




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