106671-6590 ZEXEL 9 400 612 464 BOSCH INJECTION-PUMP ASSEMBLY 9400612464 1066716590 1156034300

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 612 464 9400612464

ZEXEL 106671-6590 1066716590

ISUZU 1156034300 1156034300

Service parts 106671-6590 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-6560

3. GOVERNOR 105407-8000

4. SUPPLY PUMP 105237-4860

5. AUTOM. ADVANCE MECHANIS 105681-5430

6. COUPLING PLATE 105664-0831

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4521

11. Nozzle and Holder 1-15300-343-0

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105030-4700

14. NOZZLE 105025-0980

15. NOZZLE SET

Include in #1:

106671-6590 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 464 9400612464

ZEXEL 106671-6590 1066716590

ISUZU 1156034300 1156034300

Zexel num

Bosch num

Firm num

Name

106671-6590
106671-6670

9 400 612 464

1156034300 ISUZU

INJECTION-PUMP ASSEMBLY
6HE1-TMC K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-3920

Overflow valve opening pressure kPa 127 127 127

Overflow valve opening pressure kgf/cm2 1.3 1.3 1.3

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4 3.97 4.03

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 11.5

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 127.5 125.5 129.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 180 180

Boost pressure mmHg 1350 1350

Injection quantity adjustment_02

Adjusting point C

Rack position 7.2+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 19 15.8 22.2

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position 7.7

Boost pressure kPa 56 53.3 58.7

Boost pressure mmHg 420 400 440

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 9.85

Boost pressure kPa 167 160.3 173.7

Boost pressure mmHg 1250 1200 1300

Timer adjustment

Pump speed r/min 1400++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 1400.

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 0.7 0.7 0.7

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Rack difference between N = N1 and N = N2
----------
K=8 BCL=2.15+-0.1mm N1=1450r/min N2=600r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=19deg+-5deg b=(34deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal (3)Use the hole above R = cc
----------
aa=1-0.5mm bb=0r/min cc=33mm
----------
a=25.5deg+-5deg b=70deg+-5deg

Timing setting

(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)