106671-5860 ZEXEL 9 400 612 539 BOSCH INJECTION-PUMP ASSEMBLY 9400612539 1066715860 1671496511


106671-5860 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 539 9400612539
ZEXEL 106671-5860 1066715860
NISSAN-DIESEL 1671496511 1671496511

Service parts 106671-5860 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1750
3. GOVERNOR 105489-5910
4. SUPPLY PUMP 105217-1860
5. AUTOM. ADVANCE MECHANIS 105681-2500
6. COUPLING PLATE 105663-0650
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7720
11. Nozzle and Holder 16600-96614
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.6{230}
13. NOZZLE-HOLDER 105041-4190
14. NOZZLE
15. NOZZLE SET 105019-0471

Include in #1:

106671-5860 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 539 9400612539
ZEXEL 106671-5860 1066715860
NISSAN-DIESEL 1671496511 1671496511


Zexel num
Bosch num
Firm num
Name
106671-5860 
9 400 612 539 
1671496511  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PF6HT K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   15780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0020
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   156 154 158
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   72 72
Boost pressure mmHg   540 540
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.3+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   14 13 15
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   9.6
Boost pressure kPa   8 8 8
Boost pressure mmHg   60 60 60
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   11.2
Boost pressure kPa   26.7 24 29.4
Boost pressure mmHg   200 180 220
Boost compensator adjustment_03
Pump speed r/min   300 300 300
Rack position   (13.4)
Boost pressure kPa   58.7 58.7 58.7
Boost pressure mmHg   440 440 440
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1020
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-5860
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Rack limit using stop lever: R1 (at N = N1) (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Rack difference between N = N2 and N = N3 (8)Perform governor adjustment at an ambient temperature of at least 15 deg C (boost compensator start spring is shape memory alloy).
----------
RT=1 TH=1.7mm R1=13.5+-0.1mm N1=100r/min BCL=(3.8)mm N2=1050r/min N3=650r/min
----------

Speed control lever angle

Test data 106671-5860
F:Full speed
----------

----------
a=(9deg)+-5deg

0000000901

Test data 106671-5860
F:Full load I:Idle (1)Stopper bolt setting (2)(at R = aa)
----------
aa=25.5mm
----------
a=33deg+-5deg b=25.5deg+-3deg

Stop lever angle

Test data 106671-5860
N:Pump normal S:Stop the pump. (1)Drive side (2)Rack position = aa (3)Use the hole at R = bb
----------
aa=13.5+-0.1mm bb=32mm
----------
a=35deg+-5deg b=9.5deg+-5deg

Timing setting

Test data 106671-5860
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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